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HVAC guides / Central Cooling

CENTRAL COOLING · VISUAL GUIDE

Inside a chilled-water system

See how a chiller, pumps, cooling coils and heat rejection work together.

Inside a chilled-water system — illustrative photograph
Illustrative photography · General information for equipment owners and project teams

01 / THE BIG PICTURE

Start with the essentials.

A chilled-water system distributes cooling through water pipes. A chiller removes heat from the returning water, pumps circulate the water and AHU or FCU coils transfer heat from the building air into that water.

This diagram summarises the relationships described in the steps below.
Swipe across the diagram to read every label.Open full-size diagram
Follow the connections. This diagram summarises the relationships described in the steps below. Simplified illustration; actual arrangements vary.

02 / STEP BY STEP

How the system works.

  1. 01

    Chilled water leaves the plant

    Water cooled by the chiller circulates towards the building’s cooling coils.

  2. 02

    Coils pick up room heat

    Air passes over the coils. Heat moves from the air to the water, which returns warmer to the plant.

  3. 03

    The chiller removes the heat

    The refrigeration circuit transfers heat from the chilled-water side to the condenser side.

  4. 04

    Heat leaves the system

    Air-cooled equipment rejects heat to outdoor air. A typical water-cooled plant uses condenser water and a cooling tower.

03 / LOOK A LITTLE CLOSER

The details that matter.

The chilled-water loop

This loop serves the building coils. Pumps, valves, strainers, expansion provisions and controls support circulation. Pipe insulation helps limit heat gain and condensation.

The condenser-water loop

In a typical water-cooled plant, a separate water circuit carries heat from the chiller condenser to the tower. It is not the same water circuit that serves room cooling coils.

Read the whole plant

Temperatures, flow, pressure, electrical observations and alarms are useful in context. A single reading does not confirm equipment performance or identify the fault by itself.

04 / AT A GLANCE

Keep these distinctions clear.

Part of systemRoleWhat affects performance
Air-cooled chillerCondenser transfers heat to airOutdoor coil condition, airflow and ambient conditions.
Water-cooled chillerCondenser transfers heat to waterTower, condenser-water pumps, treatment and water-side condition.
Building distributionWater carries cooling to coilsFlow, valves, air-side performance and insulation.

THE KEY TAKEAWAY

A chiller that is running does not guarantee that every room is receiving enough cooling. The water and air distribution systems also need to work correctly.

05 / COMMON QUESTIONS

Good questions to ask.

Is cooling tower water sent to the room FCUs?

Not in the typical arrangement shown. The condenser-water and chilled-water circuits are separate.

What temperatures should every chiller run at?

There is no universal set of readings for all designs and conditions. Compare actual readings with the equipment and system design requirements.

Further reading

Carrier: chillers

This guide explains typical arrangements. Equipment selection, technical settings and repair procedures must follow the actual system design and manufacturer’s instructions.

LET’S FIND THE RIGHT SOLUTION

Good cooling starts
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